The VEX Magnetic Climbing Robot was designed to demonstrate how a simple robot
could accomplish the technical challenge of climbing a metallic surface.
There are numerous commercial applications for this type of robot.
Oil refineries must inspect the inside of their storage containers.
iRobot has had great commercial success with their Roomba Vacuuming robot
as well as their numerous other cleaning robots. A robot capable of
cleaning or inspecting metallic surfaces of oil tanks, buildings, water
towers, and arenas would be commercially valuable.
Magbot 1 uses (4) Neodymium Rare Earth Magnets attached to lever arms positioned
just below the axles of the robot. These powerful magnets provide
the necessary adhesion to firmly attach the robot to the climbing surface.
The magnetic adhesion itself is not sufficient to allow the robot to climb.
The magnets are attached to the robot chassis with tensioned lever arms.
These lever arms generate the force necessary on the wheels to provide adequate
traction for climbing. During initial testing it was determined that
excessive tension on the lever arms led to an inappropriate reduction of
the magnetic surface adhesion. The reduction in magnetic surface adhesion
led to gravity induced structural deformation of the robot on several occasions.
|
Robot Technical Specifications
|
| Chassis |
Aluminum |
| Weight |
3.45lbs (1564.89g) |
| Dimensions (L x W x H) |
12" x 9" x 2.5" (304.8mm x 228.6mm x 63.5mm) |
| Wheels |
(8) 2.75" VEX Robotic Wheels (69.85mm) |
| Motors |
(4) VEX Continuous Rotation Motors |
| Electronics |
(1) VEX Signal Splitter
(1) RF Receiver Module |
| Drivetrain |
Continuous (4) wheel drive.
1:1 gear ratio
Dual drive shafts with (2) motors driving each shaft. |
| Torque |
26 in/lb @ 100 rpm (1.45 m/kg) |
| Min/Max Voltage |
4.4 - 15 Volts |
|
Magnet Technical Specifications
|
| Magnets |
(4)
Neodymium Rare Earth Magnets |
| Dimensions |
25mm diameter
4mm inner diameter
6mm thick
8mm diameter x 3mm deep countersink |
| Plating |
Nickel |
| Surface
Gauss |
3000 |
| Magnetized |
Axially through 6mm thickness |
|
Coercivity |
12440
Gauss |
|
Remanance |
11.76 kOe |
|
Max Energy Product |
36.96 MGOe |
| Pull Strength |
20.4kg (45lbs) |
| Weight |
20.61g (0.7oz) |
The magnets were purchased from
Gaussboys.
They were the cheapest place I could find for Rare Earth
Magnets.
I also called them up and they provided excellent technical
support on determining which magnets would be best for this
application. |